In their book, All I Need to Know About Manufacturing I Learned in Joe’s Garage: World Class Manufacturing Made Simple, William B. Miller and Vicki L. Schenk lay out the basic principles of low cost, high quality, on-time manufacturing. The book is a quick read and a nice reminder of the importance of keeping any and every process as simple, fast, and intuitive as possible.
Ten Commandments of Manufacturing Excellence
- Pull production stingily through the factory pipeline instead of mindlessly pushing material and labor into it.
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Build and ship rapidly to improve manufacturing productivity, rather than storing and moving inventory.
- “A fool and his inventory are never parted.”
- “A fool and his inventory are never parted.”
- Squeeze time out of the cycle from order receipt through shipment by eliminating redundant tasks and tasks that do not contribute directly to output or quality.
- Improve product design to enhance manufacturability and provide increased functionality and reliability to the customer.
- Reduce per unit consumption of purchased material and supplies
- Refine the production process to promote simplicity and decrease resource consumption
- Identify and eliminate manufacturing errors at point of commission
- Simplify information and control systems; integrate them efficiently with design and production
- Cooperate and coordinate with suppliers and service providers to share knowledge and increase joint effectiveness.
- Strive continually for incremental improvements in all activities involved with design and delivery of the product to the customer.
Implementing These Commandments
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- Progress requires change; if you never change; you will never progress
- A journey of a thousand miles begins with a single step
- Progress requires change; if you never change; you will never progress
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Focus on what is most important
- The wise do only what needs to be done
- The finest carver does the least cutting
- Moving fast is not the same as going somewhere
- The wise do only what needs to be done
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Do the hard things first in order to make things easy
- The easiest way at first seems hard
- There’s never time to do a job right, but there’s always time to do it over
- The easiest way at first seems hard
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Keep things simple
- Complexity and success go together like oil and water
- The tranquil is master of the turbulent.
- Complexity and success go together like oil and water
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Keep things clean and intuitive
- Eliminate everything not required for the work being performed
- Efficient placement and arrangement of equipment and material
- Tidiness and cleanliness
- Ongoing, standardized, continually improving
- Eliminate everything not required for the work being performed